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MODEL COVERED: Honda CR125R (1998-2002) This Honda CR125 Manual is 400 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warning, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Special tools / Basic service methods / Storage
CHAPTER TWO / TROUBLESHOOTING
Engine operating principles / Engine operating principles / Starting the engine / Engine spark test / Engine performance / Engine noises / Leakdown test / Fuel system / Clutch / External shift mechanism and transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Valve clearance / Pre-ride inspection / Engine lubrication / Oil and filter change / Transmission oil / Air filter / Engine compression check / Ignition timing / Spark plug / Engine top end inspection / Kickstarter pedal and shift pedal / Drive chain and sprockets / Wheel bearings / Steering / Fasteners / Specifications
CHAPTER FOUR AND FIVE / ENGINE
Cleanliness / Exhaust system / Exhaust manifold / Cylinder head / Cylinder / Exhaust valve system 1998-1999 models / Exhaust valve system 2000-on models / Piston, piston ring and connecting rod / Reed valve assembly / Engine break-in / Removal installation / Countershaft seal replacement / Left main bearing seal / Crankcase and crankshaft / Crankcase seal and bearing / Engine break-in / Specifications
CHAPTER SIX / CLUTCH
Right crankcase cover / Exhaust valve governor and valve linkage / Clutch cover / Clutch / Clutch lifter lever / Primary drive gear / Kickstarter and kick idle gear / Gearshift linkage / Clutch cable replacement / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission / Service notes / Mainshaft / Countershaft / Transmission inspection / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Carburetor 1998-1999 models / Carburetor 2000-2001 models / Carburetor 2002 models / Float height adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable / Air box / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Flywheel / Stator / Ignition coil / Ignition coil module ICM / Engine stop switch / Ignition system testing / Ignition timing / Wiring diagrams / Specifications
CHAPTER TEN / COOLING SYSTEM
Safety precautions / Hoses and hose clamps / Cooling system inspection / Water pump mechanical seal inspection / Pressure testing / Radiator / Water pump / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Drive chain / Sprocket replacement / Tire changing / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar grips / Steering head / Steering play check and adjustment / Steering head bearing races / Front fork / Front fork service 1998-1999 models / Front fork service 2000-on models / Fork inspection all models / Fork oil change and oil level adjustment all models / Front fork adjustment / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Rear suspension operation / Shock absorber / Shock linkage / Rear swing arm / Rear suspension adjustment / Specifications
CHAPTER FOURTEEN / BRAKES
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal / Specifications
CHAPTER FIFTEEN / BODY
Seat / Side covers / Radiator shrouds / Number plate / Front fender / Rear fender / Footpegs / Subframe / Specifications
INDEX
WIRING DIAGRAMS |
